Matching Mixer Construction Mixing Plant

 Matching Mixer Construction Mixing Plant

BRIEF INTRODUCTION

 

Theory productivity 75 m3/h              Matching mixer JS1500

Discharging height  3.8 m                Aggregate metering precision ±2%

Cement weighing precision ±1%         Water weighing precision ±1%           

Additive weighing precision ±1%

Control room 6 m2                        Aggregate hopper volume 15m³×4

Cement silo: 100t   (optional)           Cement screw conveyor: Ф219 (optional)

Floor area 30m×12m                    Total power: about 105 kW(Not including screw conveyor)

Gross weight :33 tons(not including screw conveyor and cement silo)

PART III: TECHNICAL DATA

 

Item

Specification

 

 

 

 

  1

Aggregate Supply System is composed of aggregate bin, frame, weighing hopper, 

aggregate conveyer and sensors.

1、 Aggregate bin

⑴ Volume: 15m3×4

⑵ The feeder: 8

⑶ Cylinder: bore 100 stroke 300 (with solenoid valve)  

8 pieces 

2、 Weighing hopper:

⑴ Volume: 5000L

⑵ Measure mode: measure together

⑶ Sensor: STL-2000 qty: 4  Amcell America

⑷ Measuring precision: ±2%

3、  Belt conveyor with cleaner 

⑴ Belt specification: 650mm  

⑵ Belt speed

4.   Driven drum:CG-φ320*750Z

Electric power: 7.5kW

5.   Vibrator: MVE200/3  Oli-wolong 

Power: 0.15kW      4 sets

2

The elevating system 

1) Electric Windlass:  Power: 22kW

2) Convey capacity: 2400L

3) No Temporary storage hopper

4) Discharging material gas cylinder: 

5)  Windlass engine: XWN39-17-22

3

Mixing System

Model: JS1500/Twin-shafts horizontal forced type

Charging volume: 2400 L

Discharging volume: 1500 L 

Discharging height: 3.8m

Motor power: 30kW×2

Mixing blade、 lining board: wear resistance material

System instruction:

Planetary gear reducer, small volume,high efficiency,high reliability.

Lining board and material of blade are chrome wear-resisting cast iron, reasonable design 

of angle and quality mixing efficiency,quick speed and long service life.

Discharging gate is controlled by hydraulic oil pump. There are three stick points and no noise.

Overweight design and good damping

4

Mixing Platform 

Discharge height  3.8m

Mixing platform 

electromagnetism valve

Stairway, platform, handrails

5

Cement weighing system

Cement weighing system is composed of cement weighing hopper, pneumatic butterfly valve, sensors and so on.

Cement weighing system

Volume: 700L 

Weighing range: 0~700 kg

Weighing precision: ±1%

Sensor: SSB-Ⅲ-500  Qty.: 3 Amcell America 

Pneumatic butterfly valve: BV1F300S 

Vibrator MVE100/3 Oli-wolong

Power: 0.09kW   

6

Water weighing system

Water weighing system is composed of pool (made by 

customer themselves), water pump, pneumatic butterfly valve and so on.

Volume: 500L 

water supply pump:  QY50-18-4kW  

Pipe pneumatic ball valve

Discharging pneumatic butterfly valve

Weighing precision: ±1%

7

Additive weighing system including the box and pipeline

Liquid additive weighing system is composed of additive storage box, additive weighing hopper, 

pneumatic butterfly valve and sensor and so on.

1.Additive supplying pump power: GISG25-125-0.75KW

2. Pneumatic three way ball valve

3. Additive storage box: 2 m3            

4. Weighing precision: ±1% 

5. Weighing hopper pneumatic butterfly  Volume: 40L 

 

  8

Pneumatic system is composed of air compressor, gas cylinder, electromagnetic and pneumatic components. 

1) Air compressor: power: 11kW

2) Electromagnetic:

a) Main tower electromagnetic valve of 

pneumatic control case              

b) Cylinder electromagnetic valve   

c) Cement break electromagnetic valve  quantity is

same as powder storage

3) Air supply disposal components 

9

Control System

1. The operation is integrated with management .It is easy and convenient to operate.

2.The batching system is controlled by the microcomputer. 

3.The operating data of the mixing plant can be saved for more than ten years for the convenience of

setting management.

4.The formula which can reach more then dozens can express by the figures for the convenience of 

distinguishing. 

5. It has the function of error analysis and automatic checking.

6. Under the condition departing from the automatic control .The manual operating system can finish the 

control of the mixing plant such as batching, mixing discharging.

7. The heavy-current part of the system is separated from the weak-current part, so it enhances the ability

 of anti-jamming. Easy to maintain. 

8. Equip with printer

9. Equip with air-condition 

10.Control room: 6m2

System instruction:

The main hardware of this system adopts Germany Siemens  products with advanced performance, high 

reliability and beautiful exterior. Console adopts man-machine engineering design, comfortable operation.

12

Screw conveyor (optional)

1. Model:∮219 

2. Conveying capacity: 45t/h

3. Power: 11KW

4. Quantity: ∮219

13

Cement silo (optional)

1. Model: Piece type easy to load and transport

2. Capacity:  100t

Quantity:1 units

 We have the following services:

 

1. installation, debugging, operators trainning;

2. maintanence:

    A. when trainning your operators, our engineers will give them advice on how to operate the machines correctly;

    B. we will send you the operation manual which can help you operate the machins properly, it can also help you to solve   

   the common problems;

    C. Call us at any time if you have problems about our concrete plants;

    D. If needed, we will send engineers to your site to solve your problems.

3. providing documents needed for your customs clearance, like commercial invoice, packing list, certificate of origin etc;

4. spare parts supply;

FAQ:

Q1: Why buy Materials & Equipment from ?

A1: All products offered by are carefully selected from China's most reliable manufacturing enterprises. Through its ISO certifications, adheres to the highest standards and a commitment to supply chain safety and customer satisfaction.

Q2: How do we guarantee the quality of our products?

A2: We have established an advanced quality management system which conducts strict quality tests at every step, from raw materials to the final product. At the same time, we provide extensive follow-up service assurances as required.

Q3: How soon can we receive the product after purchase?

A3: Within three days of placing an order, we will begin production. The specific shipping date is dependent upon international and government factors, but is typically 10 to 30 workdays.

Q4: If we can produce some Concrete Machinery according to customersrequest?

A4: Yes, we can produce Concrete Machinery according to the difference country situations to make it suitable to the market and customers. We have very professional technical team to make the design.

Q5: How to make a quick resolution for after service?

A5: and our manufacture both have overseas branches all-around of world, IF needed, the seller shall dispatch 2 engineers to the buyer's site for supervision of training. The buyer shall make available of necessary facilities &skilled personnel at site for training.